In an industry that's a little short of success stories at the moment,
there's a rare exception to that playing out in some unlikely locations in
Canada. Viking Air's plants in Sidney, British Columbia, a suburb of the
provincial capital of Victoria, and Calgary, Alberta are straining under the
weight of a four-year backlog for their new-build Twin Otters, the 400 Series.
Since re-introducing the venerable twin turboprop STOL utility hauler, Viking
has racked up more than 70 orders for the $6 million aircraft and word is just
now getting out that they're available. Viking, which acquired the Twin Otter
type certificate, along with six other de Havilland Canada designs from
Bombardier a few years ago, had never manufactured airplanes before although it
was a recognized rebuilder and modifier of the various types, which include the
Beaver, Otter, Caribou and Buffalo. Viking tapped Dan Tharp, a Wichita native
with long experience in aircraft production, to get its facilities in shape to
meet the demand.
Tharp, who came to picturesque Victoria from the Vought plant in Nashville,
has 30 years of experience that includes development and production of Learjet
models in Bombardier's Wichita facilities. In eight months, Viking went from
producing an airplane every two months to rolling out a brand new Twin Otter
every 18 working days. The goal for the end of the year is to shave that to 11
days. That will give the company a realistic output of 23 aircraft a year,
enough to move the backlog into the 18-24-month sweet spot. Viking has developed
co-op training programs with local colleges in Victoria and Calgary to provide
its own skilled workforce. The Victoria facility builds wings, cockpits and
other subassemblies and contractors build the empennage and other parts. Final
assembly and flight testing takes place in Calgary before the aircraft is
finished and delivered back in Victoria. Sales have been made all over the
world, from air taxis in the Maldives to the militaries of Peru and Vietnam. The
U.S. Army recently took delivery of a new Twin Otter for use by its parachute
demonstration team, the Golden Knights
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