Boeing 787 suffers two
bruising days of problems
Boeing's 787 Dreamliner aircraft stands on the tarmac at Manchester Airport in Manchester, northern England.
(Reuters) - Airlines flying
Boeing Co's new 787 Dreamliners need to take extra steps to ensure the planes
don't have engine failures or fires because of a manufacturing fault in the fuel
line, a U.S. regulator said Wednesday.
Improperly assembled parts in
Boeing's newest jet could cause the planes to run out of fuel, experience
"engine power loss or shutdown, or leaks on hot engine parts that could lead to
a fire," the U.S. Federal Aviation Administration said in issuing a formal rule
requiring U.S. carriers to inspect the fuel systems.
The fuel issue first emerged
Tuesday, the same day a United Airlines 787 flight with 184 people aboard had to
make an emergency landing due to an electrical problem.
While the combined episodes gave
Boeing a painful black eye, several analysts said the issues posed little
long-term risk for the plane maker, which is speeding up production and
designing several new derivative jets to better compete with Airbus. Boeing
shares fell just 0.2 percent to $73.87.
"There are an awful lot of new
features, new technologies and new manufacturing techniques that have produced
an enormous number of teething problems, but so far no show stoppers," said
Richard Aboulafia, an aerospace analyst with Virginia-based Teal Group.
"We're seeing headaches, not
heart attacks."
United said Wednesday that a
failed power generator was to blame for the flight from Houston to Newark
diverting to New Orleans. It landed safely and there were no injuries.
Five other generators in an aft
electrical equipment bay powered the plane after the failure, and there appeared
to be no outward signs of trouble, United said.
"The pilots received messages in
the cockpit," alerting them to the fault, said Christen David, a United
spokeswoman.
Boeing said the issue was not
related to what caused an electrical fire in the same location aboard a test
plane two years ago. In that case, Boeing has said, a foreign object in an
electrical panel had caused arcing that led to the fire.
The fuel problem had been a
behind-the-scenes issue for Boeing since Japan's All Nippon Airways found a leak
on October 23 and reported it to Boeing and the FAA.
Boeing had issued a notice on
November 11 alerting other early 787 customers, which include Qatar Airways,
Japan Airlines LAN Airlines, Ethiopian Airlines and Air India.
All Nippon Airways is currently
Boeing's biggest 787 operator, owning 16 of the 38 jets delivered to buyers so
far. All but one of the planes delivered so far were made at Boeing's factory in
Everett, Washington, rather than its plant in North Charleston, South
Carolina.
United, the only U.S. carrier
flying 787s, said Wednesday it had completed the FAA-mandated inspections.
The fuel leaks were caused by
improper assembly of the couplings at the Boeing factories, the FAA said.
"These conditions, if not
corrected, could result in fuel leaks, which could lead to fuel exhaustion,
engine power loss or shutdown, or leaks on hot engine parts that could lead to a
fire," the FAA said.
Boeing said that despite that
there were "multiple layers of systems to ensure none of those things
happen".
The safety order, known as an
airworthiness directive, requires operators to inspect for correctly installed
lockwires on the engine fuel line couplings within seven days of its
publication.
Within 21 days, operators must
inspect the couplings to verify they have been assembled correctly.
Despite the high-profile FAA
action, the agency's safety order technically only requires inspections by
United. The FAA only has U.S. jurisdiction and no other U.S. airlines currently
fly the jet. For future planes, inspections will be performed at the factory.
Other aviation regulators were expected to adopt the FAA rule and Boeing said
half of the planes already had been inspected.
Aerospace enthusiasts ridiculed
the problems on message boards.
"$200 million doesn't get you
much reliability these days," said one. Another suggested that the problems in
assembly and quality inspection might come from speeding up production. Boeing
is aiming to produce 5 Dreamliners a month by year-end, up from 3.5 a month, and
to reach 10 a month by next year.
But the episodes appeared
unlikely to affect Boeing's 787 order book, said Peter Arment, an analyst with
Sterne, Agee & Leach. Boeing will get to the root cause and come up with any
needed solutions, he said.
While such circumstances are
unexpected, they should not come as a surprise given the revolutionary nature of
the plane, Aboulafia, of the Teal Group said.
Airlines will watch closely to
ensure aircraft are ready and that corrective measures are taken, given the cost
of cancelled flights.
"But in terms of doubting what
the aircraft can do," he said, "I don't think we're seeing that yet."
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