In-flight battery fires stir safety questions
By: ANDY PASZTOR
LITHIUM batteries that power
the ubiquitous electronic devices passengers take on-board planes pose an
increasing, but little-publicised fire hazard.
Comprehensive data on how
often there are problems with the batteries in flight aren't available but
experts say that each year, carriers confront several dozen serious, in-flight
instances of smouldering, smoking or even burning batteries inside aircraft
cabins worldwide.
In the US alone, the Federal Aviation Administration's
website lists 17 significant incidents on passenger planes in the past decade,
including an American Airlines jet that had a fire in an overhead compartment
last September and made an emergency landing en route from Chicago to St. Louis.
There were no injuries.
With more than 1.3 billion rechargeable batteries
manufactured annually around the globe and many travellers routinely bringing
multiple personal devices into aircraft cabins, safety experts agree the
potential for trouble is escalating.
As power packs grow more powerful,
they present greater challenges if something starts heating up in the overhead
bin or some device casually slipped into the seat pocket suddenly begins to spew
smoke or fumes.
Such events constitute one of the big emerging safety
questions facing the industry. "Batteries are a big deal" and airborne cabin
incidents involving them "clearly are big issues," according to Nancy Graham,
the top safety official at the International Civil Aviation Organization, an arm
of the United Nations.
"We don't have enough data" yet to make long-term
policy decisions, she said, adding that "industry needs to help us understand
and measure what the risks are."
This week the US Department of
Transportation issued new standards for air-cargo shipments of various types of
lithium batteries, including packaging requirements and safeguards for power
cells that have been damaged or are headed for recycling.
The rule,
however, stops short of imposing limits advocated by pilot-union leaders on how
many batteries or cellphones can be carried on a US cargo aircraft. US
regulators don't allow lithium batteries to be shipped in the cargo holds of
passenger jets, but many other countries permit such packages.
As part of
the rule - slated to go into effect early next year - regulators embraced
industry positions and dropped earlier proposals for more-stringent
package-labelling requirements, verification of manufacturing-quality controls
and classification of lithium batteries as hazardous goods.
Among the
senior ranks of Google executives, according to industry officials, the emerging
threat was considered real enough to prompt swift action. The company, these
officials said, recently moved to equip jets that fly its executives with
portable, fire-resistant aluminium sleeves.
Dubbed "PlaneGard," they also
include gloves, a visor and a system to keep toxic fumes from spreading - all
designed to protect passengers and crew from overheating batteries and help
extinguish fires by pumping water into the sealed receptacle.
Other
companies previously offered protective systems, but Michael Gilchrist, a
Highwater partner, said "it's certainly a red hot topic now." He said the
company is talking to airlines and corporate fleets, adding "we have seen a
tremendous amount of attention."
Safety advocates say battery hazards are
underreported and few carriers highlight the topic in passenger-safety cards or
during briefings by flight attendants.
Air France, Cathay Pacific and
Virgin Atlantic are among the handful of airlines that have gone the furthest to
alert crews, provide protective equipment or explicitly warn passengers about
potential risks.
Airliners have been diverted for battery problems, but
there is no case of a commercial aircraft crashing due to a battery
fire.
Sometimes, even airline-accident investigators get involved. French
authorities issued a formal incident report about a fire in the business section
of an Air France Boeing 777 in December 2010, while it was cruising at 38,000
feet across the Atlanticto Paris from Atlanta. A battery was crushed and burst
into flames after getting jammed in a seat mechanism.
Such events could
prompt revised firefighting procedures. So far the focus has been on keeping
burning batteries, which can reach 1,000 degrees Fahrenheit, in one place. But
many air safety experts now are considering if the new systems warrant
changes.
An FAA spokeswoman said "we will update our firefighting and
fire prevention guidance as new technologies become available."
The FAA
also said that the new fire-suppression systems were still early in the
development process, and the agency continues to work with ICAO, other
regulators and industry representatives to "address the threat of aeroplane
fires, including those associated with personal electronic
devices."
Keeping track of cabin events is particularly tough. Unlike
cases of in-flight entertainment systems heating up, there aren't any
established, industrywide procedures for tracking similar battery malfunctions
related to mobile phones, laptops, tablets or the many devices they
power.
After a fire is put out using a Halon extinguishing agent, current
US and international safety documents call for dousing overheated batteries with
water, and instruct crew members to avoiding picking the batteries up or moving
them. Experts agree ice should never be used to cool a burning or smouldering
battery, because it will serve as insulation and increase the likelihood of a
flare-up.
Cathay Pacific, which ships huge volumes of batteries out of
China, has what is widely regarded as the industry's most extensive safety
programs for cargo and passenger flights, according to independent safety
experts. The Hong Kong-based carrier, among other things, tells passengers on
its website to check if their carry-on lithium batteries meet UN test
specifications. For spare batteries packed in checked-in luggage, the airline
requires them to be protected from damage or short-circuits.
In an April
2013 presentation to an industry conference, Cathay's general manager of
corporate safety reported a cellphone "was so red hot it started smoking"
earlier that month on a regional airline flight between two Australian cities.
The device "had to be dropped to the floor of the cabin shortly after landing,"
according to his PowerPoint presentation.
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