B788, London Heathrow UK, 2013 (LOC FIRE AW)
Description
On 12 July 2013, a Boeing 787-8 (ET-AOP) being operated by Ethiopian Airlines had been parked out of service for several hours at London Heathrow and was unoccupied when an employee in the ATC TWR observed smoke coming from the aircraft and activated the crash alarm. The RFFS attended immediately and found the aircraft to be full of smoke and fire present in the roof area of the rear fuselage. This was extinguished but not before the aircraft had sustained extensive heat damage to the area of the fire with significant resultant effects on the aircraft insulation and structure.
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Dette fra AIN Safety:
787 ELT Fire Caused by Improper Battery Wiring
The UK Air Accidents Investigation Branch (AAIB) investigation into the fire on board a Boeing 787 operated by Ethiopian Airlines at London Heathrow
Airport on July 12, 2013, discovered improper
wiring of the lithium metal battery that powered the aircraft’s Honeywell 406AFN
fixed emergency locator transmitter (ELT). According to an AAIB special
bulletin published last week, the investigation concluded that the battery
had been incorrectly wired to the ELT during the manufacturing process. To date,
the AAIB said, 28 of the same model ELTs have been found with the same faulty
wiring, prompting the agency to develop five
safety recommendations for the FAA. The AAIB wants the U.S. regulator to
develop enhanced certification requirements for the use of lithium metal
batteries in aviation. It also advocates a new requirement that electrical
performance and design-abuse certification tests for lithium metal batteries are
conducted while these units are installed in parent equipment (such as an ELT)
to view the battery’s thermal performance more safely. Additional
recommendations include testing to create the worst possible thermal-runaway
cases before the units are installed anywhere and that the agency also require
equipment manufacturers using lithium metal batteries to demonstrate they can
mitigate all the hazardous effects of a thermal runaway or explosion. The AAIB
asked the FAA to investigate whether the technical standard order is the most
effective means to certify batteries when their unknown characteristics can be
duplicated only once they are installed inside another device. Honeywell told
the AAIB investigators that it is not aware of any previous in-service thermal
events involving the ELT battery. Following a February 2013 incident in which a
faulty ELT had been returned to the manufacturer with a discharged battery,
Honeywell discovered wires trapped under the cover-plate, cuts in the gasket and
insulation damage exposing the positive conductor. This prompted it to revise
the assembly process for new ELTs but no inspections or modifications were
recommended to operators of existing equipment or to the manufacturers of
aircraft using the ELT.
Dette fra AIN Safety:
787 ELT Fire Caused by Improper Battery Wiring
The UK Air Accidents Investigation Branch (AAIB) investigation into the fire on board a Boeing 787 operated by Ethiopian Airlines at London Heathrow

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