Boeing Testing Dreamliner Cockpit Windows as Flaws Search Widens
(Bloomberg) -- Boeing Co. is scrutinizing the flight-deck windows of some
of its 787 Dreamliners as the beleaguered planemaker expands its search for
potential manufacturing flaws that have delayed deliveries of its marquee
jetliner, according to people briefed on the matter.
Chicago-based Boeing has been testing the cockpit windows in a limited
batch of aircraft after learning a supplier modified its production process, two
of the people said, asking not to be identified because the matter is sensitive.
Boeing wants to ensure the windows still meet its requirements after the change,
but the testing isn’t expected to affect March deliveries, one of the people
said.
The emergence of yet another potential glitch comes as Boeing’s mechanics
and engineers work furiously to try to restart 787 Dreamliner deliveries by the
end of this month, in line with what executives promised during a January
earnings call. The U.S. manufacturer hasn’t handed over any of the jets since
October after discovering more of the tiny dimples in the inner lining where the
carbon-fiber fuselage barrels are fused to form the jet’s frame. New issues with
the plane could pose problems for shipments beyond this month, making it more
difficult for Boeing to meet its delivery target for the year.
When asked about the window checks, a Boeing representative referred back
to the company’s March 9 statement that said it is “progressing through
inspections and rework as necessary on undelivered airplanes.”
“Based on our current plans, we continue to expect to resume delivering
787s by the end of March; however, we will continue to take the time necessary
and will adjust any delivery plans as needed,” the company said in the
statement.
A supplier revising its manufacturing methods typically wouldn’t make
headlines. But with Boeing under scrutiny from regulators and customers after
two fatal crashes involving its 737 Max and a slew of production glitches,
officials need to ensure the modified processes still meet all requirements. The
testing of flight-deck windows in other batches of Dreamliners is still ongoing,
one of the people said.
Boeing dropped 3% to $257.79 at 11:07 a.m. in New York, logging the
sharpest decline on the Dow Jones Industrial Average. Boeing had advanced 24%
this year through Monday, while the Dow industrials climbed 7.7%.
Aircraft Financing
The production disruptions have forced Boeing to store more than 80
Dreamliners around its factories and in the California desert, creating a new
worry just as the crisis surrounding its 737 Max subsides. For some customers,
the delays threaten to hamstring aircraft for which financing is already lined
up, while for others, the expanding inspections provide an excuse to avoid
taking expensive new jets at a time when international travel has been laid low
by Covid-19.
Boeing has been working with its suppliers since late last year to find the
source of manufacturing flaws with its 787 Dreamliner aircraft. Spirit
AeroSystems Holdings Inc., which makes the Dreamliner’s nose and cockpit, said
last month that it’s conducting an engineering analysis of so-called
“noncomformities” on its portion of the carbon-fiber frame.
A key 787 buyer, Air Lease Corp., has cautioned that production issues
“seem to have mushroomed” for the twin-aisle jet. “There’s just greater and
greater levels of inspections going on,” said John Plueger, chief executive
officer of the Los Angeles-based aircraft lessor.
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