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GA-ASI
Completes First Lifetime for Full-Scale Fatigues Test on MQ-9B
On Dec. 5, 2023, General Atomics Aeronautical Systems,
Inc. completed
a major milestone with the full-scale fatigue testing of an MQ-9B Remotely
Piloted Aircraft (RPA). The team completed the “first lifetime” of fatigue
testing – which is equivalent to 40,000 operating hours – and represents an
important step in validating the design of the airframe system.
The testing is part of
the aircraft certification to the NATO standard STANAG 4671, where the
aircraft will be ultimately be tested through three lifetimes, thereby proving
the 40,000 hour lifetime of the airframe.
The full-scale fatigue
test simulates the aircraft’s design service through the application of
repeated structural loading on the assembled airframe. The testing identifies
any potential structural deficiencies ahead of fleet usage and assists in developing
inspection and maintenance schedules for the airframe. The results of the test
will be used as a part of the documentation for certification, as well as form
the basis for in-service inspections of structural components.
MQ-9B is GA-ASI’s most
advanced RPA and includes the SkyGuardian and SeaGuardian models, as well as
the new Protector RG Mk 1 that is currently being delivered to the U.K. Royal
Air Force.
“Full-scale fatigue
testing is an integral part of validating the airframe design and a key input
to the certification of the airframe prior to going into service,” said Chris
Dusseault, Vice President of MQ-9B in Europe. “The completion of the fatigue
test builds confidence for our MQ-9B customers that the SkyGuardian/SeaGuardian
airframe meets the stringent design rigor and is a mature system at Entry into
Service.”
The testing is the
validation of years of design and analysis efforts. This is the first of three
lifetimes of testing for the airframe. Two of the lifetimes simulate the
operation of an aircraft under normal conditions, and the third lifetime has
intentional damage inflicted on the airframe’s critical components to
demonstrate its resistance to operational damage that may occur in the lifetime
of the air vehicle.
Testing was conducted
Dec. 13, 2022-Dec. 5, 2023, at Wichita State University’s National Institute
for Aviation Research in Wichita, Kansas. The airframe tested is a production
airframe purpose-built to support the test campaign.
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