According to the Mitre Corp., a federally funded research and development center, the rapid-prototyping approach for the B-52 may take the form of a cyberspace fly-off between the contenders, which will compete with “digital-twin” versions of their engines. Using this approach, it estimates, the Air Force could cut up to five years out of the usual time taken to make a fielding decision. The baseline fuel-improvement requirement is 20%—with a stretch goal of 40%—compared to current performance.
As currently envisioned, assuming the program gets the go-ahead, requests for proposals (RFP) will be issued to interested engine-makers between October and the end of the year. As program integrator, Boeing will work with each of the engine-maker candidates over a six-month period, evaluating a matrix of propulsion and system designs. This first phase will culminate with Boeing submitting reports to the Air Force.
“The second step would be the issuing of the actual RFP and [beginning of] the source-selection process with the knowledge of not only what engine suppliers might offer, but also a concept of the complexity of the integration involved with the various engines,” explains Kroening. The contract then would likely be awarded in the second half of 2019.
General Electric is proposing variants of its CF34-10 regional airliner engine and Passport business jet powerplant. Pratt, which also has studied a TF33 upgrade package and previously proposed a PW2000 (F117) variant during the four-engine B-52 powerplant replacement study, is offering a version of its PW800 business jet engine, which incorporates the core of the PW1200G geared turbofan. Rolls-Royce, which in the mid-1990s teamed with Boeing to offer leased RB211-535E4s as an option for the bomber, is proposing the BR725 —a variant of the BR700 already in service with the Air Force as the F130. Rolls also may offer a variant of its recently revealed BR700-derived Pearl engine family.
It remains unknown whether other engine-makers such as Safran, which attended industry day events for the B-52 program, or Honeywell, are also in the hunt. Boeing says no “official narrowing of the field has yet occurred.”
Despite overall plans to minimize the impact of the engine change on aircraft and airframe systems, Boeing says the program presents a major integration challenge. In addition to the new engines, which will be rigged for quick-start capability, the modifications will involve new cowlings, integrated nacelles and redesigned struts. The struts will incorporate an added precooler as well as new electrical, hydraulic, fuel and pneumatic lines. Additional generators will be added, doubling the current tally of four, necessitating an all-new power systems architecture. Wiring for the full authority digital engine control units in the new powerplants also will be added. Flight deck changes will include replacement of the many current “steam gauge” engine displays with a flat-panel multifunction display.
“As this aircraft will be in service well beyond the middle of the century, we want to be smart about how that cockpit display is designed and integrated so it can look forward to future opportunities to have an even more integrated cockpit,” says Kroening. The overall integration task “is a significant endeavor, so we anticipate engaging a large element of the Boeing enterprise to accomplish the program,” he points out. The group, which includes Boeing Commercial Airplanes, will be headquartered at the company’s Oklahoma facility, but will require “significant” engineering and other program support from other Boeing sites.
Boeing’s analysis of the engine options also will consider the interactive compatibility effects on the bomber’s weapons and its new, yet-to-selected, radar systems. “It’s not completely obvious, but we will have to consider the power-generation system and what impact a different ‘quality’ of power being generated might have on one radar versus another,” adds Kroening.
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