Pilots
at MIA's biggest cargo airline warned execs a crash was coming. Then a plane
went down.
Cargo airline Atlas Air pilots pressure the company after recent close calls
due to pilot error
Cargo airline Atlas Air is under pressure from its pilots after several close
calls due to pilot error that have happened recently.
A plane, the pilot warned, was going to crash.
Experience at Atlas Air had become so insufficient that a catastrophe seemed
unavoidable, he told company executives at Atlas's 2017 annual meeting in
Miami.
"There's a certain level where when the experience goes down and the
challenges keep rising that we're going to have more close calls. And they
might not all end as well as they have. And that has to be addressed," the
captain told Chief Executive Officer William Flynn and Chief Operating Officer
John Dietrich, according to a recording of the meeting obtained by the Miami
Herald.
Two years later, on Feb. 23, 2019, an Atlas Boeing 767 full of Amazon packages
left Miami International Airport and crashed 40 miles outside of Houston,
killing all three pilots on board.
A Cargo Airline Atlas Air plane crashed in a marsh 40 miles outside of Houston,
killing all three pilots on board, on Feb. 23, 2019. By Chambers County
Sheriff's Office
The National Transportation Safety Board has cited pilot error as the likely
cause of the crash, according to the Wall Street Journal. But some pilots at
the company claim that the true cause lies elsewhere.
As online shopping has boomed, so has business for cargo airlines. The global
air cargo industry for U.S. carriers has grown by more than 20 percent in the
last five years, measured in revenue ton-miles by the Bureau of Transportation
Statistics. In that same time frame, Atlas grew its fleet by 90 percent from 60
planes to 114.
The business boost has come with a dark side, according to several Atlas
pilots. New recruits have less-than-optimal flying experience. Training
standards for new pilots are low, and refreshers for seasoned aviators are
inadequate. Turnover is high. Pilots are promoted to captain hastily, before
they have the experience to counter unexpected problems. The Federal Aviation
Administration is more hands-off than it should be, they claim.
For years, pilots say they have been complaining to the management of MIA's
largest cargo carrier about "an erosion of level of experience in the
cockpit," in the words of a veteran captain. (The captain, who has been
with the company for more than two decades, could not be reach for comment.)
At the 2017 meeting, Senior Vice President of Flight Operations Jeff Carlson
agreed with the captain's assessment. "I worry about quotas on the flight
deck," he said, according to the recording obtained by the Miami Herald.
"I'm not oblivious to any of that...We know experience level decreases
over time. That's a challenge for this group...Regardless of the experience,
the bar never changes. And I just want to make sure that sticks in the back of
your mind."
PILOT ERROR
When Carlson referred to a decrease in experience, he was talking about an
industry-wide challenge that's been acknowledged by the Federal Aviation Administration.
It's different than the issue plaguing the Boeing Max, which includes training
deficiencies related to manufacturer changes to the plane and its software.
As more military veteran pilots retire, cargo carriers have struggled to
replace them with equally trained candidates. In 2013, the FAA increased the
minimum hours of flying experience for certification from 250 hours to 1,500
hours. In 2016, the Department of Transportation's Office of the Inspector
General found that the agency was not providing enough oversight of airline
training to ensure pilots maintain manual flying skills. The FAA has since
urged pilots to fly without autopilot regularly to hone their skills.
Safety and pilot training are the highest priority for Atlas Air, said company
spokesperson Debbie Coffey.
"We are constantly evaluating and updating our procedures to ensure the
safety of our crews and passengers," Coffey said in a statement. "Our
training facilities are widely recognized as some of the best in the aviation
industry. The managers of our training department include highly experienced
pilots with long military and commercial aviation experience."
Pilot complaints about training are part of an effort to gain leverage in an
ongoing contract negotiation, according to a company statement. Atlas pilots
quoted in this story hold leadership positions with the union, the Airline
Professionals Assocation Teamsters Local 1224.
But Atlas pilots say despite the Atlas executive's shared concerns about safety
in 2017, the tweaks made by the FAA and the company have not been enough to
change the safety culture at the airline. A spokesperson for the FAA said the
agency has not seen an increase in complaints from Atlas pilots in the past 12
months.
After the January 2017 meeting, Atlas planes experienced several close calls.
In July 2017, an Atlas plane struggled to get airborne during a takeoff in
Tokyo. Two months later, another narrowly avoided crashing into a mountain in
Hong Kong. In July 2018, another landed so hard in Portsmouth, N.H., that the
plane nearly split in half.
Two of those incidents were blamed on pilot error. The cause of the other has
not been officially determined.
Former FAA inspector David Lithgow, who oversaw Atlas Air Boeing 747 training
for 17 years before retiring in January 2017, said he can understand pilot
concerns.
"Before I retired from the FAA, I had oversight responsibility for
100-plus flight instructors and check pilots at Atlas Air," he said in a
statement to the Herald. "While this cohort of training and checking
personnel was the best I had worked with during my 50 years in aviation at
several US Air Force units and six airlines, I was concerned about their
increasing level of stress due to the pace of their activities.
"I urged my FAA managers to initiate a Risk Management Program in order to
provide more resources for surveillance of and support for the Atlas training
program but failed to make it happen. I confess that my frustration with lack
of FAA support for my program facilitated my decision to retire."
Others in the industry say that blaming pilot error just touches the surface of
underlying issues.
"Part of the idea is that human error is the problem. It isn't," said
Shem Malmquist, a Boeing 777 captain at a different cargo airline and professor
of advanced aircraft operations at the Florida Institute of Technology's
College of Aeronautics. "We're putting people in situations where we
expect them to fill the gaps we couldn't envision. They don't have the ability
to do it. When they can't, we just say human error. That's a simple way of
looking at it that doesn't solve the problems."
'SELLING AND SELLING'
Atlas Air was founded in 1992 in Golden, Colorado, with just one Boeing 747
plane. By 1998, it was the largest cargo carrier at Miami International Airport
transporting 230,000 tons. Atlas Air Worldwide Holdings, formed in 2001, is now
the parent company of four cargo airlines - Atlas Air, Polar Air, Titan
Aviation Leasing and Southern Air. Since 2010, the company's fleet has grown
from 29 planes to 114, including 51 Boeing 747s, making it the world's largest
747 carrier.
The company, which trades on the NASDAQ exchange under the symbol AAWW, made
$270 million in profit in 2018. It is based in Purchase, New York. Among its
chief clients is Amazon, which inked a deal earlier this year for the rights to
acquire almost 40 percent of the company. Top shareholders are Blackrock, which
holds 14 percent, and Vanguard Group, which holds 9.5 percent. Nine of 11
Marketwatch analysts rate it a "buy."
As Atlas quickly expanded, its seasoned pilots reached retirement age of 65,
and the airline struggled to attract experienced aviators to take their place,
pilots say. From September 2015 to September 2017, the percentage of pilots
employed by Atlas with less than three years of experience increased from 36
percent to 51 percent of all its pilots, according to data from Atlas's pilot
union presented in federal court in a recent lawsuit.
An Atlas Air cargo jet
taxis on the runway at Miami International Airport on Wednesday, May 5, 2019.
Pilots at MIA's biggest cargo carrier warned executives as far back as 2016
that the company was going to crash a plane. In February, an Atlas flight for
Amazon crashed outside of Houston after departing MIA, killing all three pilots
on board.
Decreased pilot experience isn't limited to Atlas. The problem most acutely
affects cargo airlines outside the top tier of Fed Ex and UPS, which offer more
attractive salaries and benefits. For instance, first-year captains at Atlas on
the Boeing 767 make half of what first year captains at Fed Ex do on the same
plane, according to data from Airline Pilot Central, an online database for
airline industry employment statistics. Qualified pilots who start at Atlas now
quickly move on to the top airlines, which are more insulated from safety risks
because they have "better maintenance equipment, better dispatch, tighter
policies and procedures," said Malmquist.
"When I started, to send your resume [a candidate had to have] 5,000 hours
of flying," said Atlas pilot Dan Wells, who has been with the company for
24 years. "Now it's the minimum of 1,500 hours. We have folks coming in
with the bare minimum." Southern Air's recruitment website says
qualifications for the 737 are 1,000 flying hours, 1,500 for the 777.
In a statement, the company said that new pilots start with flying hours well
above the FAA minimum of 1,500: an average of 5,738 for new Atlas pilots and
5,391, for new Southern pilots. "There is simply no correlation between
the number of new hires and safety incidents," said a spokesperson for the
company.
But pilots and aviation experts interviewed for this story say it's not just
about the number of hours, but the quality of flying time.
Industry training focuses on manuals from the airline manufacturer and is
geared to pilots who have a solid flying foundation. It has not evolved to
address the new dearth of experience, Wells and others said. Quite the opposite
is true, said Atlas Air pilot Bob Kirchner, who has been with the company for
nearly 20 years. The bar has lowered so that new pilots with less experience
are able to re-train until they pass.
"They can't afford to lose a single pilot," he said. "So when
they get one, they retrain and retrain them. In the old days it was cut and
dry. They'd cut you loose."
Even annual re-training for seasoned pilots has become more scripted and less
effective, said Malmquist.
"[Airlines] develop a training curriculum for the year. it's leaked to the
pilots; the pilots know exactly what to expect in training," he said.
"The company is fine with the pilots knowing what to expect because they
have a better pass rate. they can say they are training enough or can reduce
training. Everyone is happy with the facade that training is."
Atlas has also shortened its promotion path, pilots say. "It took me 9
years to become a captain here," said Michael Russo, an Atlas captain who
said he started at Atlas with 9,000 flying hours in 2004. "Now we see
upgrade times as low as two years." Even for young fliers, he said, the
Atlas approach is "throw them the keys to the airplane and say 'don't
break anything.'"
In a statement Atlas said captain promotions now happen after an average of
four years because the company is in a period of growth.
But that rapid growth, say pilots, has exacerbated the problem. Atlas has
continued to win cargo and military contracts, adding new, complex routes to
the workload, all while attempting to merge pilots and company cultures from
its three different main airlines.
In 2016, Atlas acquired Southern Air for $107 million. The merger required
longtime pilots at Atlas, Polar and Southern airlines to learn new procedures.
During mergers, cohesion among the ranks can deteriorate, adding stress and
heightening safety concerns, said retired FAA inspector Paul Dolza who was in
charge of overseeing Atlas's merger with Southern. Those stresses can be
especially acute between captains and first officers who are meant to act as
constant checks on one another.
"The major problem is blending disparate groups into a cohesive whole that
uses the best parts of the procedures that the airlines already have in place.
That isn't always the case," said Dolza.
All the while, the company has continued to book additional business. Since
2016, the U.S. government has awarded Atlas World Wide Holdings 247 contracts
totaling $96 million, mostly to ferry U.S. soldiers and supplies around the
world. In 2016, Atlas agreed to dedicate 20 of its planes to Amazon shipments
by the end of 2018 and give Amazon the right to acquire 30 percent of the
company's common shares. Earlier this year Amazon increased its stake in Atlas
by acquiring another five Atlas planes and upping its rights to reach 40
percent of common shares.
A spokesperson for Amazon said the company is disappointed by the current
relationship between Atlas and its pilot union. Since 2016, Atlas pilots and
executives have been trying to negotiate a new contract. "The continued
inability of Atlas and their pilot union to resolve these negotiations could
result in a change to the allocation of our current and future aircraft. We
have an obligation to deliver to our customers, and so do they," the
spokesperson said in a statement.
The result of more and more contracts, pilots say, is an extremely high-stress
environment. A review of dozens of recent internal flight crew reports obtained
by the Miami Herald that were filed to management by Atlas pilots shows they
have reported being pressured to work when fatigued and pressured by
maintenance crews to depart despite safety concerns.
"Things have become more contentious, more burdensome," said Russo. "The
marketing department is very aggressive. They keep selling and selling and
selling, and we wonder how we're going to service all these customers."
An FAA spokesperson said Atlas shares information with the agency and the FAA
"independently assesses and monitors Atlas' risk mitigations to ensure
they are effective." The FAA has not seen an increase in complaints from
Atlas Air pilots on its hotline in the last 12 months.
Atlas pilots said they hoped that by bringing safety concerns to executives,
the company would overhaul its procedures and training program. But that's not
what happened.
NEAR MISSES
The January 2017 company meeting was not the first time pilots raised concerns.
Russo said he warned the company a year earlier that the training program
needed to change. In his view, pilots need to be trained in a classroom rather
than remotely via computer. And he wants to see Atlas exceed the FAA minimum
standard of 25 hours of instructor-monitored flying time post-certification.
The training headquarters for MIA's largest cargo airline Atlas Air is near the
airport. At a meeting here in 2017, a pilot warned executives that unless they
recruited more experienced pilots, a plane crash was imminent.
"There's been a lot of incidents that could have been full-blown aircraft
disasters like what happened in Texas," said Russo. "I was concerned.
Summer of 2016 I told the chief pilot personally that I was concerned about the
fact that we may be heading toward an accident and that the training program
wasn't up to the task of training our new pilots. I'm not the only one."
On July 15, 2017, the first of a series of recent close calls happened on a
runway in Tokyo, Japan. At Narita International Airport, a Polar Air plane
barely made it off the ground during takeoff. The pilots had failed to
re-program the Boeing 747 with the required thrust after the airport changed
the flight to a shorter runway prior to takeoff, according to a Japanese
government report.
When the plane crossed the end of the runway, it was just 16 feet off the
ground - about 200 feet lower than required.
The Japanese Transportation Safety Board cited pilot error as the root cause of
the "serious incident." The captain of the plane had nearly 15,000
total hours of flying experience, with about 5,100 on the Boeing 747. The first
officer had 13,500 hours of flying experience, with 408 on the 747.
A spokesperson for Atlas said the company responded by expanding its runway
change checklist.
Two months later, on Sept. 24, 2017, an Atlas Boeing 747 took off from Hong
Kong International Airport headed to Alaska with four pilots on board. Shortly
after takeoff, the plane veered to the right off the flight path, pointed
toward one of Hong Kong's largest mountains. Air traffic control told the pilots
the plane was off track and instructed them to turn left to get back on track.
Then, air traffic control warned the pilots of the mountain to their right and
told them to bring the airplane to 5,000 feet as fast as possible to avoid it.
At 2,000 feet, the plane's automatic warning system kicked in: the message
"Terrain, terrain. Pull Up" blared and flashed in the cockpit. The
pilot turned left, missing the mountain by just 670 feet.
The Hong Kong Transportation and Housing Bureau is still investigating the
"serious incident." The pilot flying at the time had nearly 32,000
hours of experience, with 1,100 hours on the Boeing 747. An initial report from
the Hong Kong government did not include information about the flying
experience of the other three pilots on board.
A spokesperson for Atlas said the company changed the recommended use of
navigation displays and the way certain departures are handled.
On July 27, 2018, an Atlas Boeing 767 carrying 240 soldiers and 10 crew from
Germany to the Portsmouth, N.H., International Airport landed so hard that the
body of the plane broke; no injuries were reported. The first officer, who was
flying at the time, was "operating the aircraft during the second leg of
his initial operating experience following completion of initial
training," according to FAA records obtained through the Freedom of
Information Act.
The FAA recommended the company retrain the pilot. A spokesperson for Atlas
said the company has retrained the check airman who was on board at the time.
The NTSB is still investigating and recently classified the landing as an
accident.
In a statement Atlas said that the recent close calls make up a very small
fraction of the 180,000 take offs and landings on its airlines in the same time
frame.
On Feb. 23, 2019, Atlas Air flight 3591 left Miami International Airport headed
for Houston on a freighter route. Forty miles from George Bush Intercontinental
Airport at around 12:40 p.m., the 767 plane pushed to full thrust - the same
thrust used during takeoff - and nose dived 6,000 feet down into Trinity Bay.
Three people died: captain Ricky Blakely, 60, of Indiana; first officer Conrad
Jules Aska, 44, of Miami; and Mesa Air pilot Sean Archuleta, 36, of Texas, who
was riding as a passenger on the flight.
Blakely had worked for Atlas since September 2015 and had 11,000 hours of
flying time, 1,250 hours on the 767. Aska had worked for Atlas since July 2017
and had 5,000 hours of flying time, 520 hours on the 767.
"We are heartbroken by the loss of Flight 3591 that claimed the lives of
three of our friends and colleagues," Atlas said in a statement. "The
root cause of the accident has not yet been determined, however, we are working
closely with the NTSB and the FAA to learn what happened, why it happened and
what needs to be done to prevent a recurrence. If Union Leaders or any pilot
knows something about the cause of the accident that would allow for remedial
action, we encourage them to contact the NTSB."
REVAMP NEEDED
The multiple expressions of concern and the series of close calls should have
been a wake-up call for executives, pilots say.
In a statement, Atlas said the issues raised by pilots in this story are part
of their union's "negative publicity effort in an attempt to gain leverage
in ongoing contract negotiations." In November, a federal judge in
Washington, D.C., found that pilots were purposefully slowing down their work
and ordered them to stop. A federal appeals court is currently weighing the
case.
While the only Atlas pilots who would speak on the record for this story hold
leadership positions with the union, two other pilots confirmed the safety
concerns but said they feared retribution from the company for speaking
publicly. One cited a recent case in which Atlas fired a pilot from his job as
an instructor after he criticized the company during a legal deposition. That
pilot sued in federal court, and Atlas settled the case this year.
Other airlines have overhauled training after incidents. After a United
Airlines passenger plane came within 100 feet of striking a hill near San
Francisco in 1998, United revamped its training protocols.
"United treated it as a catastrophe, made changes to their culture,"
said Russo. "We've had several near misses and we've gotten more
procedures and checklists out of it, but the training hasn't responded in a
proportionate way. What they need is a total revamp."
Karlene Petitt, a pilot for a passenger airline who recently completed her
Ph.D. in Aviation specializing in safety culture and training at Embry-Riddle
Aeronautical University in South Florida, said even experienced pilots can be
at risk if they get complacent and lose touch with the deeper understanding of
basic manual flying or are under stress.
"How we're training is the key," she said. "We've changed training
to shorten the [economic] footprint. Lack of understanding is why all these are
going to happen."
In May, the widow of Archuleta, the pilot who was a passenger on the fatal
flight in February, sued Atlas Air and Amazon in federal court, alleging the
companies failed to adequately train its pilots and prevent the crash.
Atlas pilots say the company has not made any significant changes to operations
since the crash and worry they are still at risk.
"One might argue, well, we don't know what happened so why should we
change anything?" said Russo. "But my concern is that nothing has
changed, we're just continuing on like we did before the accident."
ATLAS AIR
President / CEO: William Flynn
Chairman: Robert F. Agnew
Employees: 3,275
Fleet: 114 planes
Major clients: Amazon, DHL, U.S. Department of Defense
Trading symbol: AAWW on the NASDAQ exchange
Annual revenues: $270 million net income in 2018
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