April 2020
New aircraft “e-Delivery” process assures health & safety for customers and Airbus employees, and enables business continuity
A new aircraft hand-over and “e-Delivery”
virtual process has recently commenced operation, guaranteeing continuation of
Airbus’ delivery stream, while integrating the required health & safety
requirements during the ongoing COVID-19 pandemic. The first customer to adopt
the remote end-to-end process is Pegasus Airlines, which in the last few days
received three brand new ‘e-delivered’ A320neo Family aircraft. More airlines
will follow likewise in the coming days and weeks. This new e-Delivery approach
comprises three main stages: (a) Technical Acceptance Completion (TAC) tasks
delegated to Airbus (or to a local third party appointed by the airline); (b)
electronic Transfer-of-Title (electronic ToT); and (c) ferry-flight and
subsequent reception of the aircraft at the customer’s base.
For the TAC (which is a prerequisite for
ToT) the airline can delegate Airbus to perform, on its behalf, all the
necessary actions. These include the ‘ground-check’, the acceptance test
flight, acceptance manuals and procedures, as well as minor cosmetic rework if
needed. Then for the ToT completion, Airbus’ and customers’ teams take benefit
from a new secure collaborative platform: “e-SalesContracts”. This brings them
all together – wherever they happen to be – into one real-time virtual
environment where they can optimise and simplify all the contractual
transactions, from the paperless drafting and commercially negotiating the
delivery documents up to the remote ToT digital signature. This platform thus
obviates the need for any of the customer’s own staff to be physically present
at the Airbus Delivery Centre. After the TAC and ToT formalities are complete,
the subsequent ferry-flight is also performed in a health-wise safe manner
whereby the customer’s own flight crew (or an appointed third party) can
pick-up the sanitised aircraft and fly it straight back from the delivery
centre to the airline’s home base.
As well as affording a means of safe
business continuity during the current COVID-19 crisis, the e-Delivery process,
especially its new collaborative digital aspects – which confer enhanced
workflow efficiencies, flexibility, transparency, plus a more
environmentally-friendly and smoother overall customer experience – could
become the blueprint for Airbus and its customers going forward. Photo1 Photo2
Photo3
Parking and storing aircraft – Special COVID-19 update
Airbus Customer Services teams are working
hard to adapt maintenance recommendations and support customers which have
fleets partially or wholly grounded during this period. The situation calls for
exceptional measures and reactivity to provide pragmatic support to operators
during this difficult period, while keeping the highest levels of safety. To
this end, Airbus is helping airlines to reduce the huge and sudden maintenance
workload, and to ensure a quick return to service of their aircraft when
required. In addition to increasing its support teams and giving
recommendations to customers, Airbus is providing technical justifications and
solutions for maintenance burden reduction. This includes extending calendar
intervals for scheduled maintenance tasks and reducing the frequency of
periodic ground checks wherever justified by experience and engineering
analysis. Airbus has published technical data via Operators Information
Transmissions (OITs). Customers can submit technical queries directly to Airbus
Customer Services via the AirbusWorld portal. For a comprehensive overview on
aircraft storage measures, please consult the latest Airbus online FAST article
on this subject: Link
to FAST detailed article on aircraft storage
EASA certifies A330-800 for “beyond 180 minutes” ETOPS
The European Union Aviation Safety Agency
(EASA) has approved the A330-800 for ETOPS (Extended-range Twin-engine
Operations) “beyond 180 minutes” diversion time. This achievement means that
operators of this A330neo variant will benefit from the most efficient,
reliable and direct long-range routings. In particular it will maximise the
A330-800’s exceptional transpacific range capability of up to 8,150nm.
The latest approval for the -800, which
includes ETOPS 180 minutes capability in the aircraft’s basic specification,
also includes the option for “ETOPS 285 minutes”. This extends the potential air
diversion distance to around 2,000nm. The US FAA’s respective ETOPS
certification for the A330-800 is expected soon. The similar ETOPS approval for
the larger A330-900 took place in January 2019.
The A330-800, which in February 2020
received its joint Type Certification from EASA and the FAA, like the larger
A330-900 model incorporates highly efficient Rolls-Royce Trent 7000 engines, a
new 3D-optimised wing with greater span and lighter composite materials, plus
new wingtip Sharklets. Link
to download hirez A330-800 photo
A321XLR programme development and industrialisation gathers pace
Following its launch at the Paris Air Show
last year, the industrialisation of the A321XLR long range single-aisle
programme is underway and the aircraft’s design is moving from concept to
reality. By early 2020, the first long-lead components for the initial A321XLR
flight-test aircraft were already in production – including the main landing
gear forgings by Safran and the first parts for the centre wingbox by Airbus in
Nantes.
Most recently, in March, Airbus completed
its supplier selection for the new major components and systems which are
specifically being designed for the A321XLR variant. These suppliers include:
Spirit AeroSystems (inboard single-slotted flap); Diehl Aviation (potable water
& water waste systems); FACC (modified belly fairing); Premium Aerotec
(rear-centre fuel tank primary structure); Collins Aerospace (fuel system);
Parker Aerospace (fuel tank inerting system); Vincorion (heated floor panels);
Safran (main and nose landing gear); and Triumph Group (landing gear uplock
mechanism).
In anticipation of the industrialisation
phase, where relevant, the programme is applying Airbus’ new “digital design,
manufacturing and services” (DDMS) product lifecycle approach. This enables
accurate virtual factory simulations to validate investments and ramp-up
planning. A key pillar of the DDMS framework is the 3D “Digital Mock-up Unit”
(DMU) database, which will allow concurrent design, assembly simulations, and
real-time 3D visibility across the transnational co-design plateaus at
Toulouse, Hamburg and Filton. Furthermore, the A321XLR programme brings the
benefits of 3D visualisation to the non-engineering community, including
programme managers – who can now work in 3D thanks to 3D viewer tools.
In addition to the aforementioned digital
environments, the installation of complementary physical demonstrators is also
well underway for ‘validation and verification’ (V&V) of the various new
structures and equipment of the A321XLR. For example, the Structures
Demonstrator programme includes ‘major component assembly’ (MCA) join-up of
fuselage sections 15 & 17, fuselage integration of the new
rear-centre-[fuel]-tank, plus other modules and detailed parts. In parallel,
the Equipment Demonstrator programme features physical trial installation in a
full-size wooden mock-up by a multi-functional team representing each installed
system, with experts from Engineering, Manufacturing Engineering, Production,
Maintenance and Ergonomics. This approach minimises design clashes, as well as
optimising ergonomics. Testing of the cabin comfort for long-range operations
has already started, including the use of a climatic test chamber on ground.
To date, 24 customers have ordered a total
of more than 450 A321XLRs, validating the market need for the unique
capabilities offered by this aircraft. Flight-testing is due to start in 2022,
and service entry from 2023. The A321XLR will provide airlines with a range of
up to 4,700nm and a 30% lower fuel burn per seat compared with
previous-generation competitor aircraft.
A321XLR
illustration A321XLR
1st metal-cut at Nantes
Airbus trials of new A320 Family cockpit digital audio system
Airbus has recently received certification
for a new digital audio cockpit system, “Digital Radio and Audio Integrating
Management System” (DRAIMS) for the A320 Family – which replaces the current
analogue audio systems. DRAIMS, which features new Audio Management systems and
new Control Panels with a large modern digital display, multifunction keys and
a numeric keypad, handles all cockpit communication tasks. During a flight, the
system facilitates clearer communication between pilots, cabin crew and the
ground to ensure safety of flight, answer to air traffic control, or prepare
for ground operations. Benefits of DRAIMS include 30% weight saving – compared
with the previous analogue architecture. Furthermore, installation lead-time is
now reduced due to the much simplified wiring between the cockpit and the
avionics bay. It is also more robust, offers advanced back-up capability and
improves A/C dispatch capability. Currently being evaluated in-service, DRAIMS
will be installed as standard from mid-2021 for the A320 Family. Certification
for the A330 Family is planned for around the end of 2020, and subsequently for
the A350 XWB. Photo
of new A320 cockpit DRAIMS interface
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