NextGen Aircraft Design is Key to Aviation
Sustainability
For NASA's aeronautical innovators, when it comes to
designing the next generation of passenger-carrying airplanes, you can think of
it as being about four E's: Environment, efficiency, electrification, and
economy.
Like a set of Russian matryoshka nesting dolls, they fit within
each other to provide a whole idea, one that especially resonates with what
Earth Day is all about - working toward a cleaner environment at a time of
global concern over climate change.
"Conceptually, it's really quite
simple," said Robert Pearce, NASA's associate administrator for
aeronautics.
"In order to lessen our impact on the environment we must
increase aircraft efficiency in every way we can, integrate electrification to
aid or replace current propulsion methods, and do it all in a way to benefit the
economy," Pearce said.
To be clear, we're not talking here about coming
up with a future airliner that flies faster than sound, or a smaller personal
air taxi or package delivery aircraft of the type that will be part of Advanced
Air Mobility. NASA already has resources dedicated to that.
Instead, the
focus is on a future airliner that might carry 150-175 passengers, flies at
subsonic speeds and could supplement or replace aircraft such as the Boeing 737
or Airbus 320 in the 2030 timeframe.
More specifically, starting with the
environment - keep that vision of nesting Russian dolls handy for the next few
sentences - the goal is to make aviation sustainable.
To make aviation
sustainable you must reduce aviation's impact on climate change.
To
reduce aviation's impact on climate change you must reduce greenhouse
emissions.
To reduce greenhouse emissions - carbon dioxide being the
biggest contributor - you must reduce the amount of fuel burned.
To
reduce fuel burn, you must make the aircraft design more efficient. It must move
through the air easier, possibly use electricity to augment or power the
propulsion system, and it must be as lightweight as is safely
practical.
As a result, NASA is focusing on four technologies to help
deal with those efficiency challenges related to aerodynamics, propulsion and
weight.
"These are technologies that will build from the foundation laid
during previous NASA projects such as the Environmentally Responsible Aviation
project and studies on future aircraft designs that we called N+3," said James
Kenyon, NASA's manager for the Advanced Air Vehicle Program.
1.
Electrified Aircraft Propulsion
Electrification in aviation is all about
how you manage to propel your airplane forward so you can reduce the amount of
fuel burned but still get the desired power during every phase of flight - from
taxi, to takeoff, to cruise, to landing and taxi again.
"At the large
aircraft level, maybe it's not fully electric. But if I can use electricity to
help me out with certain parts of the flight envelope, I can design my engine
differently and make it more efficient overall," Kenyon said.
This can
mean an all-electric airplane in which electric motors turn propellers or fan
blades to generate thrust. Such a capability could enable all sorts of new ways
airplanes could be designed, either by modifying current airplanes or coming up
with new configurations.
NASA's work on the all-electric X-57 Maxwell
provides a glimpse of what might be possible.
Another configuration is a
hybrid set up where both conventional jet engines and electricity are used to
turn the fans during flight. The jet engines also can power generators to
directly supply electricity to the electric motors, or to charge batteries for
the electric motors to use later.
"Our plans are to test increasingly
more powerful electric systems, up to one megawatt of power, first in a
laboratory on the ground, and then later in flight on a testbed aircraft yet to
be selected," said Fay Collier, NASA's director for flight strategy in the
Integrated Aviation Systems Program.
2. Small Core Gas
Turbine
Another way to get more fuel efficiency out of an engine is to
change its configuration in terms of how air flows through it and at what
pressures and temperatures.
For years, jet engines of the type seen on
big commercial airliners have become more efficient by changing the amount of
air flowing through the hot jet core of the engine vs. flowing around, or
bypassing, the core through its fan blades - something called the bypass
ratio.
In general, the higher the bypass ratio the more efficient the
engine can be at generating thrust. But there is a limit - or at least there has
been a limit - as to how big you can make that bypass ratio.
That's
because the engine - core and fan blades - must be contained in a housing, or
nacelle. This is a safety feature to contain and minimize any danger that might
arise should an engine catastrophically fail in flight.
The problem is
the nacelle of an engine hanging off the wing of an airliner can only be so big
in diameter before it starts dragging on the ground. A minimum clearance is
required, and you can only make the landing gear so long before it weighs too
much or takes up too much room when stowed.
So, if you can't make the
overall engine wider in diameter, yet you want to increase the bypass ratio so
more air flows around the core, then the solution is to make the core smaller in
diameter. This is one of the goals of the small gas turbine research
effort.
The research will take advantage of earlier work with exotic
metals, ceramics, and unique internal geometries to manage the increased
temperatures and pressures that are a natural result of managing combustion in
tighter quarters.
3. Transonic Truss-Braced Wing
Tackling the
challenge of increasing the aerodynamic efficiency of an airplane moving through
the air will be researched through continued studies of the Transonic
Truss-Braced Wing (TTBW) aircraft concept.
One of the designs that came
out of earlier research projects into future aircraft designs, the TTBW is
essentially a classic tube and wing airplane but with a wing that is extremely
long and thin. So long and thin, in fact, that it needs a little help on both
sides of the fuselage to hold it up.
Such a wing stretched out to the
proper length - known as a high-aspect ratio wing - generally creates the same
amount of lift as the thicker, shorter wings you see on airliners today, but
does so with much less drag.
"You could get some of the benefits of the
thin wing without the truss, but the truss allows us to really extend the wing
out to maximize its benefits," Kenyon said. "We can even fold up the wing tips
so airport gates don't need to be rearranged."
Although other
revolutionary aircraft designs have been studied - such as the Double Bubble and
Blended Wing Body - the TTBW technology shows the most promise for being ready
the soonest.
"We think the TTBW design and associated technology could be
ready for manufacturers and airlines to consider using within the 10-year-future
timeframe we're looking at, while the others might need another five to 10
years," Kenyon said.
4. High Rate Composites
Composite materials
have been used in aerospace settings for decades. They can be fabricated into
complex shapes, are structurally stronger and weigh much less than the same
parts made from metal. They also last longer and are easier to repair when
damaged.
But there remain opportunities to increase use composites in
aviation, especially in the construction of big airplanes. Although the industry
has made progress - fifty percent of Boeing's 787 Dreamliner is made of
composite material - much work still needs to be done.
Two challenges
related to a significantly increased use of composites need to be
overcome.
The first has to do with reducing the time it takes go from
concept, through design, fabrication, testing and then certification of
materials by federal regulators charged with ensuring public safety.
The
second has to do with increasing the rate at which composite parts - especially
larger structural components - can be manufactured.
NASA's recently
completed Advanced Composites Project addressed the first challenge.
"The
project attacked that and put into place a lot of tools. From design methods to
better modeling capabilities, inspection methods, and processes for automating
parts of the fabrication that allow us to reduce the time to certify," Kenyon
said.
To address the second challenge, NASA is planning a new technical
effort focused on tackling the barriers for manufacturing composites at a high
rate.
"What we need to address now is coming up with ideas for how
composites can be manufactured in a way that is reliable, repeatable and results
in a quality product that can be routinely certified as safe," Kenyon
said.
Environmental and Economic Benefits
As plans for conducting
research related to these four technologies continues to be made and executed,
some might ask why is NASA doing this?
The answer is that all these
efforts are part of NASA Aeronautics' Strategic Implementation Plan, which was
developed through listening to the needs of other government agencies, industry,
academia and other stakeholders in the future of aviation.
And the
incentive for doing this work goes well beyond the sincere desire to help the
planet's environment.
"We can invest in the things that are for the
greater good, but we don't build, produce, or operate commercial airplanes. We
just develop technologies so that industry can competitively bring these to
market as desired," Kenyon said.
The good news is that the same set of
technologies that can reduce carbon emissions are those that reduce fuel burn,
which in turn reduce operating costs for the airlines. And if these new
airplanes are attractive to the airlines, then manufacturers will want to build
them, improving their bottom line as well.
"This all lines up our
incentives so we can all work together in terms of something that is good for
the climate, for sustainability, is something good for the market, and helps the
U.S. maintain its role as a world leader in aviation," Kenyon said
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