Military pauses Osprey flights again after near crash
By Tara Copp, AP
Dec 9, 2024, 10:37 PM
The Pentagon is temporarily pausing flights again of its fleet of V-22 Ospreys after weakened metal components possibly played a role in another near crash. (Jacquelyn Martin/AP)
The Pentagon is temporarily pausing flights again of its fleet of V-22 Ospreys after
weakened metal components possibly played a role in another near crash,
the latest setback for an embattled aircraft whose safety
problems have grown.
The pause was recommended last week
“out of an abundance of caution” by Vice Adm. Carl Chebi, the head of Naval Air
Systems Command, which runs the Osprey program for the military, said command
spokeswoman Marcia Hart.
The Marine Corps, Navy and Air Force
are adhering to the recommended pause, each said in a statement to The
Associated Press. The Marines said its pause began on
Friday and would run through Monday. The other services are expected to
maintain their pauses longer as they look at the cause of the metal failures.
An in-depth investigation into the Osprey by The AP published
last month found that safety issues have increased in the past five years,
parts are wearing out faster than expected and that the design of the aircraft
itself is directly contributing to many of the accidents. The Osprey can fly
both like a helicopter and an airplane.
Following
that report, lawmakers sent a letter to Defense Secretary Lloyd Austin asking him to reground the Osprey fleet until solutions
can be put in place to address safety and design issues identified by the AP.
The
latest near crash, at Cannon Air Force Base in New Mexico on Nov. 20, had
similarities to a crash off the coast of Japan in November of last year that
killed eight Air Force Special Operations Command service members.
In
the Japan crash, inclusions — or weakened spots — in the metal used for
critical gears inside the Osprey’s transmission led to the gearing falling
apart inflight and a cascading catastrophic failure of the aircraft. At the
time the crew did not realize the seriousness of the failure and did not
immediately land.
Lessons
from that fatal Japan crash may have saved lived in the latest emergency. While
the investigation is not complete, the crew in the Cannon flight received
similar warnings shortly after takeoff and lost an engine but was able to
quickly put the Osprey back on the ground and survive.
An
initial review of the part that broke apart at Cannon has found that similar
metal weaknesses may have played a role, but in a different part than what
failed in the Japan crash.
Based
on NAVAIR's recommendations, Lt. Gen Michael Conley, AFSOC commander, directed
a pause for all Osprey training flights, “which allows time and space for us to
understand what happened,” Lt. Col. Becky Heyse, command spokeswoman, said in a
statement.
The
metal in question is called X-53 VIMVAR. In the Japan crash investigators found
that the metal gear that failed had multiple inclusions, or microscopic weak
spots in the metal caused by foreign substances getting mixed in during the
manufacturing process.
Those
weak spots can lead to fatigue cracking.
After
the Japan crash, investigators reported that there have been seven previous
cracking incidents in gears that were likely caused by the same metal weakness.
Since
then, the military and Bell Flight, which builds the transmission system and
assembles the Osprey at its factory in Amarillo, Texas, have pressed for ways
to make that metal stronger.
Since
the military started flying the aircraft three decades ago, 64 personnel have
been killed and 93 injured in crashes. Japan’s military briefly grounded its
fleet again in October after an Osprey tilted violently during takeoff and
struck the ground.
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