The Marine Corps deployed two Lockheed Martin/Kaman K-Max
unmanned cargo helicopters to Afghanistan in 2011-14 to resupply forward
bases, learning valuable lessons about controlling such aircraft from the
ground. “This is completely different,” says Walsh of AACUS. “This
is where we want to go with autonomy.”
As a testbed for AACUS, the AEH-1 has been
modified with a digital flight-control system. This uses a Rockwell
Collins flight control computer to drive servo actuators attached to the
helicopter’s existing mechanical controls under the cabin floor.
Fitting AACUS to the elderly UH-1, after flying it in Boeing’s
UH-6 Unmanned Little Bird and the Bell 206, showed the system is portable
as planned.
The helicopter has lidar sensors on the nose, belly and
tail boom to map the world around the helicopter. Near Earth Autonomy has
worked with Aurora on the perception system. This includes cameras that
use different wavelengths to characterize the landing zone, so the system
knows whether it is solid ground or a lily pond. The sensors also can be
used for visual odometry, a technique that uses camera images for
navigating without GPS.
The nose-mounted Velodyne lidar is the primary
sensor, rotating in flight to scan through 270 deg. The data populates a
3D evidence grid made up of blocks marked as empty or occupied, based
on lidar returns. Depending on the phase of flight, these
blocks are bigger or smaller based on the obstacle resolution required.
Approaching the destination, the forward sensor focuses more narrowly on
the landing zone, to detect small objects. This enables the autonomy
system to select a safe touchdown point as the helicopter approaches,
without having to first fly over the landing zone.
The AEH-1 is optionally piloted, and flies in
autonomous mode with a safety pilot on board. This has allowed rapid
system-envelope expansion in a safe and efficient way, explains Fritz
Langford, Aurora’s AACUS chief engineer. Optional piloting
allowed the prototype to be focused on autonomy, not vehicle management, with
the pilot operating the engine and able to take control of the helicopter
“if the autonomy system doesn’t get it together,” he says.
A NASA-developed “highway in the sky” display in the cockpit
tells the pilot what the autonomy system plans to do before it does it
and why, Langford says. Equivalent situational-awareness
displays on the ground station and tablet, which was developed
with Kutta Technologies, keep the operator and user informed.
AACUS is designed to fly the helicopter “like a pilot,” says
Baker. “A user can be trained in less than half a day to use an app on a
tablet to get the aircraft to come to them, and it will fly to the
landing zone like a pilot would so we don’t mess up their [way of
operating] and put more burden [on the ground forces].”
AACUS allows an autonomous helicopter to fly into a landing
zone without any ground infrastructure, under the supervision of a user
without any aviation knowledge, according to
Baker.
Aurora’s approach to AACUS was to develop a platform-agnostic,
portable mission kit with an open architecture that is scalable up or
down to different aircraft sizes and speeds. “We made each piece of the
system generic to enable reuse,” says Langford. The trajectory and
route-planning algorithms, developed with Carnegie Mellon
University, are portable between aircraft types. Sensors are modular, and
the vehicle-performance model can be tailored to different aircraft by
importing the flight manual.
While one transition target for AACUS is the Marine
Corps’ proposed MUX, the autonomy technology could be used as a
pilot aid in any fly-by-wire helicopter, notes Baker, making operations
in degraded visual environments safer. “It could automate flight control
in any manned or unmanned aircraft,” he says. The Marine Corps already is
working with the Army to test the perception system on a small Malloy
Aeronautics cargo UAV to see how infantry units could use the
capability organically.
The Marines’ interest in autonomous resupply is driven by its
move to distributed operations and the need to support small units spread
over a wide geographic area. “We need the ability to distribute quickly,
and move logistics forward,” says Walsh. The autonomy capability
developed under AACUS also could be used for other missions in
support of small squads, including electronic warfare. “We’ve got to keep
pushing and moving this technology forward,” he adds.
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