Boeing Delivers First Operational F-15EX
Brian Everstine June
06, 2024
An
F-15EX lands at Portland International Airport, Oregon, on June 5.
Credit: 142nd Wing via X
Boeing on
June 6 delivered the first operational F-15EX Eagle II to the U.S. Air National
Guard—the seventh of the type to be handed over to the U.S. Air Force.
The Eagle,
painted with the 142nd Wing’s Eagle tail flash, arrived at Portland
International Airport in Oregon. The same day, Boeing showed
the eighth F-15EX preparing to fly to Portland. The previous six F-15EXs have
been delivered to Eglin Air Force Base, Florida, for operational and
developmental test.
The F-15EX
will replace the wing’s aging F-15C/D fleet for homeland defense. The delivery
came about eight months later than expected, due to problems with Boeing in-sourcing
forward fuselage production. The F-15QA, on which the EX is based, had its
forward fuselage produced by Korea Aerospace Industries. For the Eagle
II, Boeing is using its full-size determinant assembly
(FSDA) process to build the forward fuselage in St. Louis.
“The process
change resulted in quality deficiencies, including improperly installed tubing
and wires that required time-consuming rework,” the Air Force said in
explaining the delay last month. “Lessons learned and corrective actions are
being applied on the production line so that they will not be an issue moving
forward on future F-15EX deliveries.”
Boeing, in a
follow-up statement, said its FSDA and the structural element of redesign and
assembly have gone well and F-15EX production is proceeding at rate.
“But the
complexity of the systems work relative to what we’ve done in the past was a
challenge,” says Mark Sears, vice president of Boeing Fighters.
“Together—the influx of new work and the systems installation
challenges—created a learning curve for the team building the new forward
fuselage.
“Over the
last three and a half years, we’ve changed our workflow and created space for
forward fuselage production, so as we move toward a rate of two a month in
2025, we’ve got the line fully streamlined,” he adds.
The Air
Force now plans to field a fleet of 98 F-15EXs, down from the original
expectation of 144 and last year’s lowered expectation of 104. The request supports requirements for a sixth
operational location.
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